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Windshield Replacement

How is Windshield Replacement Done?

Do you drive a car whose windshield has a chip or fracture? Do you fear being pulled over and given a ticket, but you don’t think you have the money to fix your windshield right now?
Your windshield is one of your vehicle’s most important safety features. When it becomes cracked or damaged, repair should be a priority. However, if the chip or crack can’t be repaired, windshield replacement must be a priority.

Some reasons why you change the windshield

A loose or creaking windshield is another reason it might need to be replaced. The most frequent cause of a loose or rattling windshield is auto accidents. The seal that keeps your windshield in place may be damaged by a collision. The seal cannot be replaced after it has been destroyed. To solve the issue, the car glass and seal must be removed. When doing this repair, it makes sense to use new glass because the old one can be fragile and thin with age. Pitted windshields are the final typical reason why you might need to repair your windshield. Sand, gravel, dirt, and road salt used to melt ice fly at your windshield as you drive. They may create minute indentations in the ground when they strike. As these objects continue to strike the windshield, these indents may eventually develop into pitting. In addition to making it more probable for the glass to chip, break, or shatter, a pitted windshield can glare and impair eyesight while driving. For highly pitted windshields, replacing the windshield is the recommended course of action.

Expert Windshield Restoration in 10 Simple Steps

  • Remove the rearview mirror, plastic covers, wipers, and the rubber gasket.
  • Cut the urethane seal with a cold knife.
  • Remove the windshield.
  • Remove excess urethane with a razor blade and clean the bonding area.
  • Apply the urethane primer.
  • Run a bead of urethane around the perimeter.
  • Reinstall the windshield.
  • Allow the urethane to cure.
  • Reinstall any hardware you removed, and replace the rubber gasket.

Most insurance companies will cover the costs of windshield repair. Ask your insurance company if this service is covered. Many people take their cars to professionals for windshield replacement, yet some want to do it themselves. Windshield replacement is an ambitious DIY project. However, many enjoy the challenge and the satisfaction that comes with completing the job. Below, you’ll find step-by-step instructions on how to replace a windshield.

How to replace a windshield

Advanced driver assistance systems (ADAS) rely on sensors and cameras, which can be interfered with by replacing their windshields. You must have any ADAS installed on your car, such as collision avoidance, blind spot assistance, or lane departure alerts, calibrated by an expert after doing it yourself.

Having the repair handbook for your automobile is the best option because car manufacturers differ from one another. For a safe and accurate windshield replacement, refer to your service manual and the advice provided below.

Windshield Replacement Tools and Supplies

The materials and tools required to complete this project yourself might end up costing more than hiring a professional installer. Don’t forget to factor in time and perform the calculations. Estimate yourself two hours or so to do this repair. Gloves, urethane primer, rubber gasket for the windshield, cold knife, glass cleaner, razor blade scraper, two suction-cup window holders, caulk, vacuum, painter’s tape, wire brush/sandpaper, auto glass urethane, stiff nylon brush, a screwdriver, pliers, and utility knife are among the hand tools.

Find a replacement windshield first. You might discover a replacement with the assistance of your neighborhood glass doctor. If not, you should be able to acquire a replacement with the assistance of your neighborhood vehicle dealer or auto parts store. Invest in an OEE replacement to save hassles.

What Goes Behind the Windshield Replacement Process

The windshield replacement process involves removing the old windshield’s hardware and rearview mirror with hand tools. Take off the plastic molding that surrounds the windshield’s perimeter, the wiper blades, and the windshield gasket. Use a cold knife or razor to pry the windshield away from the pinch weld. Cut the urethane seal around the windshield’s perimeter using a cool knife. Take out the old windshield. Take care not to scratch the bonding surface or paint. You should now have an empty windshield frame. Scrape off as much of the old urethane as you can with a razor-blade scraper.

Take care not to damage the bonding surface or the paint. It’s okay if you can’t get rid of all the old urethane; a tiny coating will help the fresh urethane adhere to the substrate more firmly. To stop rust from spreading, remove any areas with a wire brush or sandpaper. To get rid of any loose particles, use a firm nylon brush to clean the bonding surface. Clean up your workspace and vacuum any nearby clutter before moving on. Where the urethane will come into contact with the new windshield, clean it with glass cleaner. On the previous urethane and the windshield’s perimeter, apply a urethane primer.

Tips for Seamless Windshield Installation

Make sure to adhere to the instructions unique to your product, since not all urethanes call for this step. Apply a consistent and uniform layer of urethane around the windshield frame. Using an air or electric caulk gun simplifies this task significantly. Before using, let the urethane sit in a basin of warm water for one hour if you’re using a hand-powered caulk gun. Before moving on, close up any gaps in the urethane bead. Put in the windshield as soon as you can to avoid the urethane hardening in advance of installation.

Get a companion to assist you in lowering the new windshield into position using suction cup window holders. Place the windshield in the proper location. While the urethane dries, use tape to keep the windshield in place and stop it from slipping. Give the urethane the full amount of time the manufacturer specifies to cure. Reinstall any hardware that you removed, including the plastic molding, rearview mirror, gasket, and windshield wipers. If required, have the ADAS calibrated by a dealer for the vehicle.

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